In a groundbreaking move that showcases ingenuity and resilience, the U.S. Air Force has successfully combined two severely damaged F-35 jets to create a fully operational fighter dubbed the “Franken Jet.” This unprecedented feat underscores the military’s commitment to maximizing resources and enhancing national security, especially given the staggering costs associated with these advanced aircraft.

The F-35 Joint Program Office has been instrumental in delivering over 1,150 of these stealth fighters globally, amassing an impressive one million flight hours. However, when these jets suffer catastrophic damage, the financial implications can be crippling, with losses exceeding $50 million per aircraft. In a bid to salvage their investment, maintenance experts embarked on a complex two-year project to merge the remains of two F-35s: AF27, which suffered a devastating engine fire in 2014, and AF211, which lost its nose landing gear during a training mission in 2020.

The Franken Jet, which integrates the rear two-thirds of AF211 with the largely intact nose section of AF27, marks a historic first for the F-35 program. The innovative repair not only saved taxpayers an impressive $63 million but also paved the way for future repairs of damaged jets, a critical advancement for the military.

On January 24, 2025, the Franken Jet took to the skies from Hill Air Force Base in Utah, demonstrating performance capabilities akin to a brand-new aircraft. This remarkable achievement reflects the Air Force’s dedication to operational readiness and resourcefulness in the face of adversity. As the Franken Jet returns to full service, it stands as a testament to the military’s resolve to defend the nation while embracing cutting-edge repair technologies. The future of military aviation is here, and it’s flying high.